3-Stage Flange Break & Assembly Tags
PT1-P31-2
The PT1-P31-2 3-Stage Disturbed Joint Flange Tags are engineered specifically for high-risk flange disturbance, assembly and disassembly operations. Serving as an extension of lockout-tagout procedures, this multi-part tag system transforms complex flange joint work into a structured, traceable workflow, preventing accidental system energization when flanges have been disturbed.
- Disturbed Joint Specialized Design：3 color-coded tear sections: Red(Disturbed Joint), Yellow(Flange Assembly), Orange(Flange Break). Built-in dedicated fields for ISC No., test pressure, joint rating and line number for flange disassembly & disturbance management.
- LOTO Safety Extension：Works as an extension of lockout-tagout procedures to avoid accidental system energization while flange joints are disturbed.
- Enforced Documentation & Audit Trail：Each work stage requires signature and record keeping. Retain torn-off tag segments as permanent signed records for compliance audit and troubleshooting.
- Heavy-duty Industrial PVC Material：Standard 0.4mm PVC; optional thickness PVC or tear-resistant paper available (MOQ required). Tear, weather, oil, water and chemical resistant for offshore & petrochemical harsh environments.
- Writable Recording Surface：Record torque readings, technician signature, date, gasket information and other key flange operation data.
- 7.5mm Pre-Punched Fixing Hole：Securely attach to flanges with cable ties.
- Flexible Customization：Custom serial numbers, QR codes, multi-language text, site wording and logo printing are supported.
- Standardized Workflow：Unify operation standards for cross-team and contractor work, following industry best practices for flange joint safety control.
- Reduce Human Error：Structured multi-stage checklist ensures no critical steps are skipped during flange disturbance, assembly and break operations.
Core parameters:
- Model：PT1-P31-2
- Product Name：3-Stage Disturbed Joint Flange Tags
- Standard Material：0.4mm PVC
- Optional Material：0.3mm /0.5mm /0.7mm PVC, tear-resistant paper (MOQ required)
- Tag Dimensions：Total length 200mm, width 70mm, mounting hole diameter 7.5mm
- Structure：3 color segments with perforation tear line: Red(Disturbed Joint), Yellow(Flange Assembly), Orange(Flange Break)
- Built-in Fields：ISC No., Technician, Test Pressure, Pass/Fail, Torque, Joint Size, Line Number, Signature & Date
- Customization：Sequential numbers, QR code, multi-language text, custom text & logo
- Application：Disturbed flange joint control, flange assembly & disassembly; Offshore, oil & gas, refinery, power plant turnaround maintenance
Customization Options
- Material: PVC, no-easy tear paper, stainless steel sheet and doon.
- Thickness: 0.3-2.5mm.
- Size: any size.
- Printing requirements: whether plastic coated or not, individual set type, UV rays resistance printing, individual personal photo input and soon.
FAQs
1What is the difference between PT1-P31-2 and other 3-stage flange tags?
PT1-P31-2 is specially designed for disturbed flange joints. It tracks flange disturbance, assembly and break procedures, with dedicated fields for flange testing and disassembly records, while regular flange tags focus on assembly, tightening and inspection.
2What scenarios are these disturbed joint flange tags used for?
They are used for high-risk flange disturbance, disassembly and reassembly work during plant shutdown, turnaround and maintenance. Widely applied in offshore platforms, oil & gas, refineries and power plants.
3Can we keep the torn tag parts for audit?
Yes. The torn sections can be saved as permanent signed documentation for compliance audits, troubleshooting and historical traceability of flange joints.
4Can I customize these disturbed joint flange tags?
Yes. Custom sequential numbers, QR codes, multi-language text, site-specific wording and monochrome logos are available, subject to minimum order quantity.
5Are these tags compatible with LOTO procedures?
Yes. It acts as an extension of lockout-tagout safety procedures, helping prevent accidental system energization when flange joints have been disturbed.